Advanced Maintenance Management

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Venue Starting Date Duration Fees Join Now
Budapest - Hungary , 20230828 28 - Aug - 2023 5 - Day $5,750 Register
Online - Virtual , 20231017 17 - Oct - 2023 2 Hrs X 8 Sessions $1,750 Register
Dubai - UAE , 20231120 20 - Nov - 2023 5 - Day $4,750 Register

COURSE OVERVIEW

Maintenance management has advanced through numerous stages to reach today’s modern techniques in execution and management. The organizations do maintenance of assets to keep their performance optimized to make the minimum failure, which can further lead to a compelling performance from the assets.

Thus maintenance management is connected with the direction and organization of several resources to control the availability and performance of the industrial unit.

The Advanced Maintenance Management course is designed to assist maintenance management personnel responsible for delivering maximum reliability and availability of equipment at the lowest possible cost. It will explain the core maintenance strategies, evolving stages, execution, and management techniques. Participants will learn methods designed to improve the effectiveness of maintenance management activities. They will ensure physical assets perform their required functions, operate reliably, and support corporate goals. You will learn how to extend the useful life of the plant, machinery, and other facilities by minimizing their wear and tear. This program also addresses the needs of the Maintenance Organization’s objectives and challenges.

LEARNING OBJECTIVES

By attending this unique Advanced Maintenance Management training course, participants will:

  • See the big picture (line of sight between maintenance goals and business objectives)
  • Understand the relation between Maintenance, Reliability and Asset Management
  • Understand Maintenance Organization Objectives and Challenges
  • Understand the asset lifecycle cost, maintenance cost, and direct and indirect cost.
  • Understand main maintenance strategies and the advantages and disadvantage
  • Select the most cost-effective maintenance strategy for each asset
  • Carry out risk and failure analysis using techniques and tools such as FMEA, RCM, RCA
  • Understand maintenance planning and scheduling as one of the essential tools for modern maintenance management
  • Apply spare parts management and inventory optimization techniques
  • Select and use relevant performance indicators

TARGET AUDIENCE

This course is designed for all Maintenance Managers/Engineers, Supervisors, and Planning Engineers.  It is also suitable for those who are in operations, engineering, and purchasing/materials divisions and who would like to acquire an understanding of how the quality of the maintenance function affects their department and their organization’s bottom-line

TRAINING METHODOLOGY

Advanced Maintenance Management course is developed based on adult learning concepts. The course will be highly interactive, with opportunities to advance your opinions and ideas. Participation is encouraged in a supportive environment. To ensure the concepts introduced during the course are understood, they will be reinforced through a mix of learning methods, including lecture-style presentations, open discussion, case studies, simulations, and group work.

Pre & Post course assessments will be used to measure the effectiveness of this training.

COURSE CONTENTS

Module 1 - Maintenance Organization and Main Maintenance Strategies

  • KeyTopics:

    • Where is Maintenance in the Big Picture?
    • Maintenance Organization Objectives and Challenges
    • Main Maintenance Strategies
    • Reactive Maintenance
    • Corrective Maintenance
    • Preventive Maintenance (PM)

Module 2 - Predictive Maintenance & Methods and Tools in Maintenance

  • KeyTopics:

    • Predictive Maintenance (PdM)
    • Methods and Tools in Maintenance
    • Assets Criticality Analysis: Key Element in any reliability initiative
    • Failure Mode and Effect Analysis
    • Root Cause Analysis
    • Pareto Chart

Module 3 - RCM & Maintenance Control Systems

  • KeyTopics:

    • Reliability Centered Maintenance (RCM) as a tool for selecting the best maintenance strategies
    • Maintenance Control Systems
    • The Maintenance Control Function
    • The Control Process
    • Work Order System
    • Tools Necessary for Effective Maintenance Control System

Module 4 - Maintenance Planning and Scheduling & Work Management

  • KeyTopics:

    • Management of Maintenance Resources
    • Effective Use of CMMS
    • Maintenance Organisation Analysis: Crew size
    • Equipment Repair or Replacement Decision
    • Economic Aspect of Maintenance Outsourcing: Subcontract
    • Economic Aspect of Equipment Replacement

Module 5 - Spare Parts Management & Key Performance Indicators

  • KeyTopics:

    • Spare Parts Management and Optimisation
    • Contract Strategy and Management
    • Asset Repair / Replace Strategy
    • Key Performance Indicators (KPIs)
    • KPIs definition and KPIs Objectives
    • Types of Planning and Maintenance Key Performance Indicators (KPI)
    • Examples of Key Performance Indicators (KPIs)

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