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Venue |
Starting Date |
Duration |
Fees |
Online - Virtual ,
|
20231031
31 - Oct - 2023 |
2 Hrs X 8 Sessions |
$1,750 |
Register
|
Dubai - UAE ,
|
20231113
13 - Nov - 2023 |
5 - Day |
$4,750 |
Register
|
COURSE OVERVIEW
Oil and Gas treatment processes require specialized equipment to provide the energy to move large quantities of the liquids and gases through piping and pipelines designed for those purposes. This movement occurs from the oil and gas fields through refining and processing plants, and onwards to the storage and sales points. The equipment used for to move the fluids are termed rotating equipment. These types of equipment are used extensively and provide an increase in pressure for both liquid and gas streams to enable the passage of fluids to the required destination.
This training course will introduce delegates to different types of pumps, compressors, turbines and their associated equipment, such as bearings, seals, filters, separators, etc. The focus in this training course will be on the start-up and operation of these machines and their optimal diagnostics and troubleshooting techniques.
The training course will also enhance the technical knowledge of the operation and maintenance staff to build confidence level in start-up, follow-up, shut down and troubleshooting. The course defines the systems and subsystems that form the turbine, the potential problems with these systems and subsystems, monitoring techniques for early detection of problems, and methods to analyze the monitored variables to detect potential problems or reconstruct reasons for failures.
This training course will also cover the efficient and trouble-free operation of pumps, compressors, and turbines along with their ability to control the main operational parameters and will include an emphasis on physical principles and clear technical reasoning. Case studies are used throughout the course.
LEARNING OBJECTIVES
Attendance at the Pumps, Compressors and Turbines training course will enable participants to:
- familiarize with the fundamentals of pumps, compressors and gas turbines
- understand the principles of pump, compressor, and gas turbine theory of operations
- understand different types of pumps, compressors and gas turbines
- explain the functions and principles of operation of each of the major components of these machines and systems components
- monitor pump, compressor and gas turbine reliability, availability and cost-effectiveness
- know how to measure and control of performance and efficiency of these machines
- understand the principles of pump, compressor, and gas turbine start-up procedures and to introduce standard operating procedures for the package
- know the procedure of how to maintain and inspect the pumps, compressor and gas turbine to improve skills in executing activities in a safe and right manner
- know how to inspect and diagnose the root cause of the problems
- learn troubleshooting techniques for operational problems of pumps, compressors and gas turbines
- define gas turbine engine
- understand the GT thermodynamic cycle and engine theory
- identify gas turbine parts
- know the function of major package components
- demonstrate the support and auxiliary systems
- classify the different types of compressors
- study the different types of combustion chamber and turbines
- learn the recommended operating procedures
- develop skills in troubleshooting
- acquire knowledge of repair, inspection, and diagnosis
- explore systems maintenance procedures
- follow-up key performance variables and means to monitor
- Evaluate turbine performance parameters during start-up and normal operation
- Analyze common turbine problems, such as vibration, temp/pressure operation, and surge
TARGET AUDIENCE
The Pumps, Compressors and Turbines training course is designed to benefit all levels of Technical Personnel in the oil and gas industry as well as in chemical and process industries but will greatly benefit:
- Engineering Personnel
- Technical Personnel in Charge of Operations and Maintenance
- Maintenance and Operation Engineers
- Supervisors
- Operators
TRAINING METHODOLOGY
The Pumps, Compressors and Turbines training course will utilize a variety of proven learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes a lecture with active delegate participation including discussions, real-life problems, and case studies.
Through an active participation in the group work and class discussions, the delegates will get a lot of opportunities to increase their experience and knowledge of techniques available for equipment troubleshooting.
Pre & Post course assessments will be used to measure the effectiveness of this training.
COURSE CONTENTS
Module 1 - Introduction and Basics of Centrifugal Pump
-
KeyTopics:
Pump Introduction
- Hydraulics – A Few Basics
- Vapor Pressure
- Pump Classification
- Centrifugal Pump Basics
- Principle of Operation,
- Pump Classifications
- Mixed Flow Pumps
- Axial Flow Pumps
- Low-pressure & High-pressure pumps
- Single-suction & Double-suction pumps
- Single-stage and Multi-stage pumps
- Volute & Diffuser pumps
- Closed impeller, open, impeller or Semi-open impeller
- Casing Construction (Radially Split, Axially Split, Double Casing)
- Impeller Shrouds (Open, Partially Open, Closed)
- Shaft Position (Horizontal, Vertical)
- Wear Ring Running Clearances
- Pump Bearings
- Antifriction bearings
- Journal bearings
- Range of applications
- Lubrication of bearings
Module 2 - Operations, Trouble Shooting & Maintenance of Pumps
Module 3 - Thermodynamics, Compressor Basics & Operations
Module 4 - Centrifugal Compressor Control, Operations & Troubleshooting
Module 5 - Steam Turbines Basics, Components & Operation
-
KeyTopics:
Air inlet system
- Air filter
- Inlet air conditioning system
- Primary and secondary air
Combustion chamber
- Combustion process
- Combustion chamber construction and design
- Combustor arrangements (tubular, can annular & annular)
- Combustor chamber performance
- Combustor components
Turbine stages and Exhaust
- Gas turbine configuration
- Blades arrangement and design
- High pressure and power turbines
- Turbine nozzles and blades cooling
- Exhaust duct
Engine support systems
- Starting system
- Lube oil system
- Fuel system
- Control and monitoring system
Turbine Ancillary components
- Acoustic enclosure
- Coupling
- Battery Charger
- Gas and flame detectors
- Firefighting system
Gas Turbine Operation and follow-up
- Pre-start preparation
- Start up procedures
- Steady state operation follow-up
- Performance evaluation
- Shut down types and procedures
- Alarms investigation
Gas Turbine Troubleshooting
- Simplified troubleshooting flow chart
- Main troubles possible causes
Gas Turbine Inspection and Overhaul
- Maintenance definition and policies
- Preventive maintenance PM program
- Condition monitoring and diagnosis
- Predictive maintenance PdM program (oil analysis, vibration analysis, boroscope inspection)
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