IN08
Course Contents
Module 1 - Key Design and Engineering Concepts for High Reliability
Key Topics
- The Big Picture and Where is Maintenance in the Big Picture?
- Lifecycle Effect on Costs and Profits
- Defect and Failure True Costs
- Variability and Defect Creation
- Defect Elimination Strategy
- Risk and Probability of Failure
- Physics of Failure
- Reliability Growth Cause Analysis
Module 2 - Reliability Engineering, Process Mapping, Root Cause Analysis (RCA) & Maintenance Strategies
Key Topics
- Reliability Engineering Overview
- Essential Tools and Techniques for Improving Equipment Reliability
- Reliability Modelling
- Process Mapping for Reliability
- Root Cause Analysis
- Understanding Maintenance
- Main Maintenance Strategies
- Reactive Maintenance – Run to Failure Maintenance
- Preventive Maintenance
Module 3 - Maintenance Strategic Options and Relationships
Key Topics
- Predictive Maintenance
- Proactive Maintenance
- Precision Maintenance
- Maintenance Strategy Selection Basis and Methodology
- Asset Criticality Assessment/Analysis
- Reliability Centered Maintenance RCM
Module 4 - Maintenance Organisation Objectives, Challenges & Planning
Key Topics
- Maintenance Organisation Objectives
- Maintenance & Asset Lifecycle Cost
- Maintenance Budget Planning
- Difference between Planning and Scheduling
- Main Objectives of Maintenance Planning & Scheduling
- Planning and Scheduling Efficiency
- “World-class” Wrench Time
- Planning, Scheduling & Coordination Benefits
- Maintenance Planning and Scheduling Process
- The Six Maintenance Planning & Scheduling Principles
Module 5 - Computerized Maintenance Management System (CMMS) & KPIs
Key Topics
- What is CMMS?
- CMMS Capabilities
- Job Plan Task Development
- Work Management
- Key Performance Indicators (KPIs)
- Benchmarking against the Industry Best